Total Productive Maintenance (TPM) Kaizen Example

“Motivate by Educating Your Workforce”

Improving production by implementing a Total Productive
Maintenance program (TPM). Improve production by:

Reducing Down-time
Improving First Pass Yield
Increasing Throughput

Implement Operator Diagnostic Checks

Begin improving machine uptime by taking pro-active measures.

Start preventing unscheduled down-time by implementing operator Daily, Weekly, Monthly diagnostic checks. Look for trends in the data to indicate potential failures.

Implement an Aggressive 6S Program

“Clean…
        to Detect…
                to Correct…
                        to Prevent…
      to Protect Your Production”

After thoroughly cleaning and identifying your machine implement countermeasure to prevent recurrence.

Illustrate Machine Abnormality & Corrective Action